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SP-600 Softgel Encapsulation Machine

Name: SP-600 Softgel Encapsulation Machine
Brand: SOFTGEL PHARMA
Price: 100000.0 INR
Availability: InStock

Price 100000.0 INR/ Piece

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MOQ : 1 Piece

SP-600 Softgel Encapsulation Machine Specification

Phase
Three Phase

Features
Automatic Gelatin Sheet Spreader, Servo Dosing System, Integrated Cooling Drum, Touchscreen Interface, High Automation Level, Safety Interlocks

Usage & Applications
Production of Softgel Capsules for Pharmaceuticals, Health Supplements, Food, and Cosmetics

Frequency
50 Hz Hertz (HZ)

Noise Level
75 dB db

Type
Softgel Encapsulation Machine

Material
Stainless Steel

Computerized
Yes

Voltage
380V Volt (v)

Power
13 kW Watt (w)

Weight (kg)
1500 kg Kilograms (kg)

Dimension (L*W*H)
2150 mm x 900 mm x 1850 mm Millimeter (mm)

Color
Silver/Metallic

GMP Compliance
Yes

Lubrication System
Automatic Centralized

Gelatin Tank Capacity
100 Liters

Compressed Air Requirement
0.6 MPa

Cooling Water Flow
120 L/h

Control Panel
HMI Touch Panel

Conveyor Type
Stainless Steel Mesh

Roll Diameter
150 mm

Film Thickness Range
0.4 mm - 1.5 mm

Safety Features
Emergency Stop, Overload Protection

Roll Width
220 mm

Max Fill Volume
0.05 to 2 ml

Production Speed
Up to 8,000 capsules/hour

SP-600 Softgel Encapsulation Machine Trade Information

Minimum Order Quantity
1 Piece

Delivery Time
7 Days

About SP-600 Softgel Encapsulation Machine

Rotary speed of die roll: 3rpm
Capacity: about 10,000 TO 35,000 capsule/hour
Production rate normal 3.0-4.0 rpm
Plungers quantity: 10 plungers
Power source :380v x50hz/60hz x3phase AC
Main motor: 1.5HP
Overall size: 935x1160x2040 mm
Weight: 1000kg Approx.

Exceptional Production Efficiency

The SP-600 stands out with its ability to produce up to 35000 softgel capsules per hour, meeting high-volume industrial demands. Its 3-section tumbler dryer and efficient rotary mould speed of 3 R.P.M. support continuous, large-scale manufacturing while maintaining product consistency and integrity, ideal for intensive pharmaceutical and nutraceutical operations.

Precision Engineering and User-Friendly Controls

Designed using durable stainless steel and featuring advanced PLC control with a touch screen interface, the SP-600 delivers both reliability and operational simplicity. The computerized system allows for precise adjustment of shell thickness, die size, and humidity, ensuring optimal conditions for diverse capsule sizes and shells.

Versatile Application Across Industries

Specifically tailored for pharmaceutical, nutraceutical, and food sectors, the SP-600 can encapsulate a broad range of formulations. With its adaptable design, it supports various capsule sizes (Oblong 2-20) and shell thicknesses (0.6-1.5 mm), providing flexibility for different production requirements.

FAQ's of SP-600 Softgel Encapsulation Machine:

Q: How does the SP-600 ensure accurate and consistent softgel production?

A: The SP-600 utilizes a precision-engineered roller die system, PLC control, and touch screen interface to consistently regulate capsule size, shell thickness, and production speed. This combination ensures each capsule meets stringent quality standards with minimal human intervention.

Q: What types of industries and applications is the SP-600 suitable for?

A: The SP-600 is ideal for pharmaceutical, nutraceutical, and food industries. It supports the production of various softgel capsules for medicinal, dietary supplement, and food product applications, making it a versatile asset for manufacturers in these sectors.

Q: When should cooling water and compressed air be supplied to the machine?

A: Cooling water (200 L/h) and compressed air (0.6-0.8 MPa) should be continuously supplied during operations to maintain optimal temperature and consistent gel encapsulation. This setup helps prevent overheating and ensures the capsules are formed correctly.

Q: Where is the SP-600 Softgel Encapsulation Machine typically installed?

A: This machine is commonly installed in dedicated clean rooms or production areas within manufacturing facilities that adhere to pharmaceutical or food industry standards, ensuring proper hygiene and compliance with regulatory requirements.

Q: What is the process for operating the SP-600, and how many operators are required?

A: One or two trained operators are sufficient to run the SP-600. They oversee machine setup, monitor parameters via the touch screen PLC system, load raw materials, and inspect finished capsules. The automation and easy operation minimize manual effort.

Q: How does the machine benefit production efficiency and product quality?

A: The high output (up to 100,000 capsules/hour), automated controls, and inbuilt dryer sections enhance operational efficiency while consistently delivering precise, high-quality softgel capsules, reducing wastage and manual errors.

Precision Engineering for Diverse Applications

The SP-600 excels in producing softgel capsules for pharmaceuticals, nutraceuticals, and even cosmetic products. Its adjustable fill volumes and film thickness options allow manufacturers to cater to varied formulas. The integrated conveyor and stainless steel mesh ensure gentle product transfer, while the advanced cooling and lubrication systems enhance operational efficiency and capsule quality for a wide spectrum of applications.

Advanced Automation & Operator Safety

Equipped with servo-driven dosing, an automatic gelatin sheet spreader, and a user-friendly HMI touchscreen, the SP-600 streamlines the encapsulation process. Multiple safety interlocks, emergency stop functionality, and overload protection help safeguard both the machine and operators. This combination of automation and safety reduces manual intervention, minimizing errors while enhancing productivity and operator peace of mind.

Built for Compliance and Longevity

The machine is constructed from heavy-duty stainless steel, meeting GMP requirements for hygienic pharmaceutical manufacturing. With a high-capacity gelatin tank and robust cooling drum, it sustains continuous production demands. Centralized lubrication and low-noise operation further contribute to its overall durability and comfort, making it a reliable long-term investment for manufacturing facilities.

FAQ's of SP-600 Softgel Encapsulation Machine:

Q: How does the SP-600 Softgel Encapsulation Machine ensure consistent capsule production quality?

A: The SP-600 leverages its servo dosing system, automatic gelatin sheet spreader, and integrated cooling drum to maintain precise control over fill volume and gelatin film thickness, resulting in uniform, high-quality softgel capsules every production cycle.

Q: What industries can use the SP-600 Softgel Encapsulation Machine?

A: This machine is ideal for pharmaceutical, nutraceutical, food, and cosmetic manufacturers who require efficient encapsulation of oils, vitamins, herbal extracts, and other liquid formulations in soft gelatin capsules.

Q: When should I perform maintenance on the SP-600 Softgel Encapsulation Machine?

A: Routine maintenance is streamlined by the automatic centralized lubrication system. It's advisable to follow the manufacturer's maintenance schedule, performing checks before and after each production run and conducting more comprehensive servicing as recommended in the user manual.

Q: Where is the SP-600 Softgel Encapsulation Machine manufactured and supported?

A: The SP-600 is manufactured, supplied, and supported in India by reputable companies specializing in pharmaceutical equipment, ensuring reliable local service and technical support.

Q: What is the encapsulation process used by this machine?

A: The SP-600 operates using a rotary die process, where liquid fill is precisely dispensed between two gelatin films, then formed and sealed into capsules in a continuous, fully automated cycle with integrated cooling and lubrication.

Q: How does the machine benefit manufacturing operations?

A: High automation, rapid production speed (up to 8,000 capsules/hour), easy-to-use HMI controls, and comprehensive safety features significantly boost productivity and reduce manual errors, lowering operational costs while enhancing product quality.

Q: What are the power and environmental requirements for installing the SP-600?

A: This unit operates at 380V, 50 Hz, with a power consumption of 13 kW, requiring three-phase electrical connections and a compressed air supply of 0.6 MPa. Its compact stainless steel build fits standard production environments while maintaining a noise level of 75 dB.

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