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SP-800 Softgel Encapsulation Machine

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SP-800 Softgel Encapsulation Machine Specification

Temperature
Ambient 18C to 24C

Phase
Three Phase

Noise Level
75 dB

Frequency
50 Hz

Usage & Applications
Pharmaceutical, Nutraceutical, and Food Industry for Softgel Capsule Production

Features
Touch screen operation, High precision, Easy operation, Efficient production

Type
Softgel Encapsulation Machine

Material
Stainless Steel

Capacity
7-9 R.P.M (Rotary Mould Speed)

Computerized
Yes

Control Mode
PLC Control System

Voltage
380V

Power
15 kW

Weight (kg)
2000 kg

Dimension (L*W*H)
2100 mm 1200 mm 2100 mm

Color
Silver

Model Number
SP-800

Compressed Air Requirement
0.6-0.8 MPa

Operating Humidity
60% RH

Roller Die Size
150 mm 250 mm

Cooling Water Requirement
200 L/h

Gelatin Box Capacity
45 L

Lubrication Oil Tank Capacity
10 L

Production Output
Up to 100,000 capsules/hour

Minimal Capsule Size
Oblong 2

Operator Requirement
1-2 persons

Shell Thickness Range
0.6 1.5 mm

Tumbler Dryer Quantity
5 sections

Maximal Capsule Size
Oblong 20

About SP-800 Softgel Encapsulation Machine

Rotary speed of die roll: 3rpm
Capacity: about 10,000 TO 55,000 capsule/hour
Production rate normal 3.0-4.0 rpm
Plungers quantity: 12 plungers
Power source :380v x50hz/60hz x3phase AC
Main motor: 1.5HP
Overall size: 935x1160x2040 mm
Weight: 1000kg Approx.

Exceptional Production Efficiency

The SP-800 stands out with its ability to produce up to 100,000 softgel capsules per hour, meeting high-volume industrial demands. Its 5-section tumbler dryer and efficient rotary mould speed of 7-9 R.P.M. support continuous, large-scale manufacturing while maintaining product consistency and integrity, ideal for intensive pharmaceutical and nutraceutical operations.

Precision Engineering and User-Friendly Controls

Designed using durable stainless steel and featuring advanced PLC control with a touch screen interface, the SP-800 delivers both reliability and operational simplicity. The computerized system allows for precise adjustment of shell thickness, die size, and humidity, ensuring optimal conditions for diverse capsule sizes and shells.

Versatile Application Across Industries

Specifically tailored for pharmaceutical, nutraceutical, and food sectors, the SP-800 can encapsulate a broad range of formulations. With its adaptable design, it supports various capsule sizes (Oblong 2-20) and shell thicknesses (0.6-1.5 mm), providing flexibility for different production requirements.

FAQ's of SP-800 Softgel Encapsulation Machine:

Q: How does the SP-800 ensure accurate and consistent softgel production?

A: The SP-800 utilizes a precision-engineered roller die system, PLC control, and touch screen interface to consistently regulate capsule size, shell thickness, and production speed. This combination ensures each capsule meets stringent quality standards with minimal human intervention.

Q: What types of industries and applications is the SP-800 suitable for?

A: The SP-800 is ideal for pharmaceutical, nutraceutical, and food industries. It supports the production of various softgel capsules for medicinal, dietary supplement, and food product applications, making it a versatile asset for manufacturers in these sectors.

Q: When should cooling water and compressed air be supplied to the machine?

A: Cooling water (200 L/h) and compressed air (0.6-0.8 MPa) should be continuously supplied during operations to maintain optimal temperature and consistent gel encapsulation. This setup helps prevent overheating and ensures the capsules are formed correctly.

Q: Where is the SP-800 Softgel Encapsulation Machine typically installed?

A: This machine is commonly installed in dedicated clean rooms or production areas within manufacturing facilities that adhere to pharmaceutical or food industry standards, ensuring proper hygiene and compliance with regulatory requirements.

Q: What is the process for operating the SP-800, and how many operators are required?

A: One or two trained operators are sufficient to run the SP-800. They oversee machine setup, monitor parameters via the touch screen PLC system, load raw materials, and inspect finished capsules. The automation and easy operation minimize manual effort.

Q: How does the machine benefit production efficiency and product quality?

A: The high output (up to 100,000 capsules/hour), automated controls, and inbuilt dryer sections enhance operational efficiency while consistently delivering precise, high-quality softgel capsules, reducing wastage and manual errors.

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